He and his partner hand-stitched about 50m of natural plant fibres, which he likened to a jute yarn, which he then trialled through a baler.
As soon as it went through the baler, he knew he was “on to something”.
He recalled many trials during the past years and a trip to the United States seeking investment, where he was asked for a PowerPoint presentation, which left him blank-faced.
The net wrap was edible, so it reduced the labour and expense of traditional wrap removal and disposal, streamlining feeding processes.
Lightfoot had trialled it on animals and there was no trace of it internally, nor in the milk of a cow after being fed.
The product had its first public outing at the Southern Field Days and Lightfoot was thrilled with the interest shown.
On just the first day of the event, the second visitor to his site, from Scotland, told him it was the best thing he had seen at any Field Day anywhere.
“It’s starting to get scary now,” Lightfoot said.
“I’ve got goosebumps when I talk about it; it’s mind-blowing.”
The runner-up in the open section was Future Post, a fencepost designed by fencer and farmer Jerome Wenzlick made from waste plastic.
The idea for the product came when he was attempting to erect a fence on an old rubbish dump site and found his wooden fenceposts broke as he tried to ram them through buried waste plastic.
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Sean Blenkin won the No. 8 Wire Award with Stockezy, a flow control gate, while Donald Cornwall’s Strainrite — Hot Wheel Fence, an automated moving fence for break-feeding cattle on crop, and Nicky and Peter Baker’s Abman, a handy tool for opening bungs on 100 and 200-litre barrels, were both highly commended.
Abman was designed by the couple’s late son Andrew for a school project.
The Baker family decided to develop the product further, test demand and take it to market.
Their intention was to give a portion of any profit made to a mental health charity.
Limehills School pupil Emily Officer won the school award with a spray can holder, while schoolmate Zac Gill was highly commended with a plant waterer.