Luxury Germans BMW and Mercedes-Benz parent Daimler have the same goal: to ramp up production of carbon fibre-reinforced plastic (CRP) parts over the next two years on the way to mass use of the high-tech material.
Both companies took the first step last year. BMW formed a joint venture with German specialist the SGL Group, and Daimler did the same with Japan's Toray Industries, the world's largest producer of carbon fibre.
BMW will use CRP in the bodyshell of its small i3 electric car, due to go into production in 2013. Daimler has said it will use CRP to help reduce by 10 per cent the weight of bodyshells across its range of vehicles.
CRP has a high strength-to-weight ratio and good rigidity, vital ingredients in a car's protective shell. The motorsport industry has used it for some time.
It has developed methods to mould CRP to suit: making it strong in load-bearing areas, but weak in areas under little or no load; or using special weaves to make it strong overall.