"We achieved this by using lighter steel bridge beams instead of the standard concrete beams."
Mr Carter said road construction crews were preparing to seal the first completed sections of the new eastern approach road to the State Highway 25/26 roundabout.
The eastern approach and the slip lane connection to Kopu Rd are now formed, but road construction is yet to begin where the road meets the bridge.
"On the western approach, subsoils have settled sufficiently ... However, settlement targets have still not yet been reached on the section closest to the bridge."
Mr Carter said settlement rates and weather were now the remaining key factors affecting whether the project would be finished before Christmas.
But the project was ahead of schedule, with completion originally expected in May 2012.
The Kopu Bridge Replacement project was launched by Prime Minister John Key in July 2009 as part of the Government's $500 million Jobs and Growth Plan.