Rocket Lab's new, larger, crew-capable Neutron Rocket, scheduled for its first launch in 2024. Video / Rocket Lab
Rocket Lab says it's signed a deal with in-space manufacturing company starup Varda Space Industries to produce three Photon spacecraft that will integrate with Varda's space factories, "enabling high-value products to be manufactured in zero-gravity and returned to Earth in Varda's re-entry capsule."
The news comes just weeks after California-based Varda raised US$42m in a Series A round.
The first Photon spacecraft will be delivered in the first quarter of 2023, with the second to follow later that year and the third in 2024.
It's a front-foot schedule for the eight-month-old Varda and will mark the young company's first three manufacturing missions to space. The contract includes an option for Varda to purchase a fourth Photon.
Photon will support Varda's 120kg manufacturing and re-entry modules with power, data, and attitude control, Rocket Lab says.
Traditionally, almost all in-space manufacturing research has been carried out on the International Space Station, Rocket Lab says.
An artist impression of a Rocket Lab Photon ferrying a Nasa's Capstone satellite inot lunar orbit. The launch scheduled for later this year, supports the US space agency's Artemis mission, which aims to land the first woman and first person of colour on the Moon in 2023. Image / Supplied
This research has demonstrated that innovative materials and products can be created in the consistent microgravity environment of low-Earth orbit, an environment that can't be replicated on Earth. Until now, manufacturing in orbit has been impossible to scale due to cost, Rocket Lab says.
But as with its pending Moon and Mars missions for Nasa (see below), Rocket Lab says it's made technology breakthroughs that dramatically lower costs (by just how much, we don't know in the case of Varda, where neither party will put a dollar value on the deal at this point).
Building a space factory with a proven, Photon spacecraft — one that doesn't require human tending in orbit — will allow Varda to make building products in space at scale a reality for the first time, Rocket Lab says.
Rocket Lab continues to fill its pipeline ahead of its US$4.1 billion Nasdaq listing, expected before the end of September. Earlier this week, Rocket Lab confirmed a trio of launches for Earth-imaging company BlackSky from late August to early September - the first of five missions booked by the Seattle-based "geospatial intelligence" company, which tracks everything from international shipping to desert camps in military hotspots.
And over the weekend, Rocket Lab revealed the value of its Moon mission for Nasa - US$9.95 million ($14m) - and confirmed the flight will take place before the end of this year.
The Kiwi-American company does not usually put a value on its special projects, but is now looking to showcase itself ahead of its US stock exchange debut.
The mission, scheduled for "late 2021" will see one of Rocket Lab's Electron rockets launch one of the company's Photon (or "satellite bus") spacecraft into low Earth orbit. The Photon will then ferry Nasa's Capstone satellite into lunar orbit.
Capstone supports Nasa's Artemis programme, "which includes plans to land the first woman and the first person of colour on the Moon and establish a long-term presence there," a Rocket Lab spokeswoman said.
The spokeswoman would not comment on whether the mission would be profitable.
Rocket Lab - which charges a keen US$5m for its regular launches to low-Earth orbit - is keen to use Capstone to reinforce its cost-competitive, Kiwi ingenuity brand.
Following an 11-month interplanetary cruise, the twin Photons - named Blue and Gold - will orbit the Red Planet. Using their dual viewpoint, they will then explore how the solar wind strips the atmosphere away from Mars, allowing a better understanding of how its climate has changed over time. Image / Artist impression
The contract's sub-US$10m value makes it "one of the most affordable lunar launches undertaken. Being able to launch interplanetary missions so cost-effectively opens up exciting new opportunities for scientific exploration and commercial opportunities off Earth," Rocket Lab said.
It will be the first of three interplanetary missions Rocket Lab has announced so far. The company also has a privately-funded jaunt to Venus in 2023, and has secured a Nasa contract to design and construct two Photon satellites that will go into orbit around the Red Planet to study its atmosphere from 2024.
Rocket Lab says it won't reveal the value of its Mars contract until it reaches the build phase. The company sees such space services becoming a larger and larger part of its revenue as it shoots to go from loss-making with under US$100m in annual revenue today to a projected US$505m operating profit on US$1.57b turnover by 2027 - with big leaps after its larger, crew-cable Neutron Rocket (which will have a payload capacity of up to 8 tonnes launches in 2024, all going to plan.
Among other firsts, it will be first lunar mission launched from New Zealand.
Rocket Lab also revealed over the weekend that the Capstone mission launch will be from Launch Complex 1 at Mahia, rather than its new Launch Complex 2 at Nasa's Wallops Island facility in the US state of Virginia (where the US space agency has yet to complete the certification processes for autonomous flight termination system software for launches from LC-2).
Once up and running, Rocket Lab's Virginia launchpad will see up to 12 missions a year, primarily for the US military and Nasa.
An "engineering structure" being used in Rocket Lab's preparation for the mission. The real Photon that will be used to carry Capstone is also at the company's Mt Wellington factory. Photo / Supplied
The company also released two Capstone images - one an artist's impression of Nasa's Capstone satellite being ferried into lunar orbit by a Rocket Lab Photon, the other a real-life photo of an engineering test structure - although the spokeswoman added "the real one is at our factory in Mt Wellington getting ready for flight."
Rocket Lab has taken flak recently for being a hard-driving environment -something founder Peter Beck didn't shy from recently as he told the Herald, "You don't go to Mars working eight to five, Monday to Friday."
Our CAPSTONE #CubeSat 🛰️ launches from New Zealand later this year to demonstrate new navigation technologies in space, and test a unique lunar orbit for the future #Artemis outpost @NASA_Gateway.
But Beck also pointed out that if Rocket Lab lists on the Nasdaq at its anticipated US$4.1b valuation, the share float will turn more than 100 staff into millionaires, while more than 180 will have stock holdings worth more than $500,000 thanks to shares granted as bonuses to "higher performers" over the years.
Rocket Lab currently has around 600 staff - around two-thirds in NZ - with a hiring drive underway that should see it hit 700 in the next year or so.
