Few sports would celebrate the natural environment as much as surfing but surfboard manufacture can be a toxic business.
Surfer and AUT product design graduate Michael Grobelny has designed a strong, lightweight and eco-friendly wooden surfboard which eliminates the use of polyurethane foam, fibreglass and polyester resin.
"The physical act and culture of surfing provide an intimate connection with natural forces," says Michael, who designed the board as part of a research project for a Bachelor of Design (Honours). "It's this emotional and physical engagement with nature that makes surfing a powerful and enriching experience. "In direct contrast, the use of toxic materials in the manufacture of surfboards is hazardous to board makers and the natural environment but these synthetic materials are used because they provide a high level of performance which is not easily achieved with natural materials."
Inspired by the Hawaiians who invented surfing and used solid wooden surfboards, Michael researched different types of timber looking for something strong, light and sustainable. He settled on paulownia, a fast growing, locally available wood which is becoming popular in surfboard construction.
In AUT's product design workshop Michael had use of a CNC (computer numerical controlled) router which he used to shape the overall form of the surfboard and remove excess material to create an internal honeycomb structure. This buoyant body was then sealed with a bamboo veneer deck before being coated with a biodegradable varnish. The resulting board, weighing 3.3kilograms and measuring 1.9 (6'3") x .5 M (19") has the skeletal strength and high performance qualities obtained by synthetic short boards.
"The opportunity to use the CNC router was extremely valuable. To experiment with a machine like that in industry would be very expensive. These are the reasons I came to university - to be able to experiment and use resources I normally wouldn't have."
Throughout the project Michael applied the environmentally friendly guidelines of the Cradle to Cradle Design framework which aims to create systems that are not only efficient but virtually waste-free. This meant waste sawdust from the routing process was re-used as agricultural compost. To ensure a longer lifespan than light weight synthetic boards he chose natural materials with a high resilience.
"The robust nature of the bamboo veneer provided a great natural alternative to resin and fibreglass. Both bamboo and paulownia are extremely fast growing, making them ideal for sustainably designed products, as they are more easily sourced from a sustainably managed natural plantation."
Michael's wooden surfboard is now a finalist in the IDEA, International Design Awards competition (http://www.idsa.org/Awards) which is run by Industrial Design of America.
The combined aesthetic of its beautiful form and natural materials has transformed the surfboard from a relatively short-lived, disposable sport product to a treasured artefact, increasing its inherent value and challenging the disposable mentality prevailing in surf culture.
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Surfing the clean wave
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