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Home / Northland Age

Northland trains are running again

By Peter Jackson
Northland Age·
20 Jan, 2021 07:32 PM4 mins to read

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Tunnel 2, about 15km north of Helensville, on the North Auckland Line, has the least clearance of any of the 100 tunnels on the KiwiRail network. Here, workers are re-profiling the lining to enable hi-cube containers on wagons to pass through, without compromising the structural integrity of the tunnel. Photo / KiwiRail

Tunnel 2, about 15km north of Helensville, on the North Auckland Line, has the least clearance of any of the 100 tunnels on the KiwiRail network. Here, workers are re-profiling the lining to enable hi-cube containers on wagons to pass through, without compromising the structural integrity of the tunnel. Photo / KiwiRail

The re-opening of the rail line between Whangārei and Swanson, in West Auckland, was a significant achievement that had immediately boosted KiwiRail's ability to deliver freight services for New Zealanders.

So KiwiRail group chief executive Greg Miller said on Tuesday, after the track opened last week, and on Tuesday the company began receiving some of the containers unloaded from the ANL vessel Tianjin Bridge, which berthed at Northport on Friday. They were trucked to the rail line in Whangārei and taken to Auckland by train, while the rest of the containers went south by road.

"Completing the work to re-open the line is a big achievement and a significant milestone for KiwiRail," Miller said.

"The re-opening signals that we're open for business, ready to support importers, and also building resilience and sustainability into our transport network. It also ties in with our ongoing efforts to address the freight backlog. Freight is core to KiwiRail's business, and moving more freight by rail is a key objective."

Fewer trucks on roads also meant less congestion, lower road maintenance costs, greater road safety, and fewer emissions. Every tonne of freight carried by rail, he said, produced 70 per cent fewer greenhouse gas emissions than a tonne carried by road.

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Work on improving the North Auckland line, which was in a poor state after years of under-investment, began only a year ago, he added, the project including replacing five bridges and lowering the tracks in 13 tunnels in just seven months, to allow the passage of hi-cube containers, standard for international shipping, in and out of Northland by rail.

"In the tunnels, KiwiRail built on the experience and relationships forged in the Kaikōura recovery, and included tested construction firms and key individuals from the outset," Miller said.

"All the bridges have the same modular design, which gave us economies of scale and speed in construction.

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"In addition to lowering the tunnels, we undertook essential repair works. As we progressed, it became apparent that had this major investment not been made, the line would have closed."

All the new and rehabilitated structures had clearance through the tunnels for electrification to be added later, which helped to further improve the network's resilience over time.

"We procured, designed and delivered the project in a year, which is an extremely short timeframe for such a large-scale, complex project," he added.

"At its peak, more than 600 people were working on the project at one time. In addition to the new bridges and improved tunnels, the team laid 30,000 new sleepers and nearly 63,000 cubic metres of ballast to provide a more secure base for the track.

"Throughout the project we created employment in Northland for everyone from new trainees to skilled professionals. For example, local firm Busck supplied sleepers and prefabricated bridge sections, and United Civil was the lead contractor on some bridges and some tunnel works.

"Delivering the re-opened line on schedule is a major achievement, and I acknowledge the project team, crews and contractors who've worked incredibly hard to make this happen."

More than 400,000 hours went into the construction phase of the project, which marked its completion with the running of a test train last week carrying trial hi-cube export size containers. The train ran successfully along the length of the line, following an early morning blessing in Whangārei, and by late last week freight trains were again running.

"While we are delighted that this section of the line is up and running, some more intricate work to the tunnel linings is required," he added however.

"Additionally, to allow greater train speed and axle weight, over time we will be replacing another 10km of rail and laying more than 100,000 sleepers."

And while KiwiRail did not yet have a spur directly to Northport, the PGF funding had allowed it to begin buying land along the route.

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With freight volumes in the region expected to increase from the current 18 million tonnes a year to 23 million tonnes by 2042, rail would be a crucial part of developing an efficient, integrated transport system for Northland. Across New Zealand, the company was working hard to support importers and exporters, and to increase its share of the freight market.

Meanwhile the re-opening provided an opportunity to remind people to take care around the railway line, and to always look for trains before crossing the tracks.

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